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Process Master

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MANUAL FEX300
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  CI/FEX300/FEX500-EN ProcessMaster, HygienicMaster  FEX300, FEX500   Commissioning Instruction Electromagnetic Flowmeter       CI/FEX300/FEX500-EN FEX300, FEX500 EN - 1 Neu   Electromagnetic Flowmeter ProcessMaster, HygienicMaster FEX300, FEX500 Commissioning Instruction - EN CI/FEX300/FEX500-EN 05.2012 Rev. D Translation of the srcinal instruction Manufacturer:   ABB Automation Products GmbH Process Automation Dransfelder Straße 2 D-37079 Göttingen Germany Tel.: +49 551 905-534 Fax: +49 551 905-555 Customer service center Phone: +49 180 5 222 580 Fax: +49 621 381 931-29031 automation.service@de.abb.com ABB Inc. 125 E. County Line Road Warminster, PA 18974 USA Phone: +1 215 674 6000 Fax: +1 215 674 7183 Flow@us.abb.com   ABB Engineering (Shanghai) Ltd. No.5, Lane 369, Chuangye Road, Kangqiao Town, Nanhui District Shanghai, 201319, P.R. China Phone: +86(0) 21 6105 6666 Fax: +86(0) 21 6105 6677   © Copyright 2012 by ABB Automation Products GmbH Subject to changes without notice This document is protected by copyright. It assists the user in safe and efficient operation of the device. The contents of this document, whether whole or in part, may not be copied or reproduced without prior approval by the copyright holder. Contents    Contents 2 - EN FEX300, FEX500 CI/FEX300/FEX500-EN 1   Safety....................................................................................................................................................................5   1.1   General information and notes for the reader................................................................................................5   1.2   Intended use...................................................................................................................................................6   1.3   Improper use..................................................................................................................................................6   1.4   Target groups and qualifications....................................................................................................................6   1.5   Plates and symbols........................................................................................................................................7   1.5.1   Safety- / warning symbols, note symbols................................................................................................7   1.6   Transport safety information..........................................................................................................................8   1.7   Installation safety information.........................................................................................................................8   1.8   Safety instructions for electrical installation...................................................................................................8   1.9   Safety instructions for operation.....................................................................................................................9   1.10   Technical limit values.....................................................................................................................................9   1.11    Allowed Fluids................................................................................................................................................9   1.12   Returning devices.........................................................................................................................................10   1.13   Disposal........................................................................................................................................................10   1.13.1   Information on WEEE Directive 2002/96/EC (Waste Electrical and Electronic Equipment).................10   1.13.2   RoHS Directive 2002/95/EC..................................................................................................................10   2   Device designs..................................................................................................................................................11   2.1.1   Model with compact design...................................................................................................................11   2.1.2   Model with remount mount design........................................................................................................12   3   Transport............................................................................................................................................................13   3.1   Inspection.....................................................................................................................................................13   3.2   Transport of flanged units smaller than DN 450..........................................................................................13   3.3   Transport of flanged units larger than DN 400.............................................................................................13   4   Mounting............................................................................................................................................................14   4.1   General information on installation...............................................................................................................14   4.1.1   Supports for meter sizes larger than DN 400........................................................................................14   4.1.2   Mounting the measuring tube................................................................................................................15   4.2   Torque information.......................................................................................................................................16   4.2.1   ProcessMaster in flange design and HygienicMaster in flange or wafer-type design..........................16   4.2.2   Variable process connections HygienicMaster.....................................................................................20   4.3   Information on EHEDG conformity...............................................................................................................21   4.4   Information on 3A conformity.......................................................................................................................21   4.5   Installation Requirements.............................................................................................................................22   4.5.1   Flow direction........................................................................................................................................22   4.5.2   Electrode axis........................................................................................................................................22   4.5.3   In- and outlet pipe sections...................................................................................................................22   4.5.4   Vertical connections..............................................................................................................................22   4.5.5   Horizontal connections..........................................................................................................................22   4.5.6   Free inlet or outlet.................................................................................................................................22   4.5.7   Strongly contaminated fluids.................................................................................................................22   4.5.8   Installation in the vicinity of pumps.......................................................................................................23   4.5.9   Installing the high temperature design..................................................................................................23   4.5.10   Devices with extended diagnostic functions.........................................................................................23   4.5.11   Installation in pipelines with larger nominal diameters..........................................................................23   4.6   Ground..........................................................................................................................................................24   4.6.1   General information on ground connections.........................................................................................24   4.6.2   Metal pipe with fixed flanges.................................................................................................................24   4.6.3   Metal pipe with loose flanges................................................................................................................25   4.6.4   Plastic pipes, non-metallic pipes or pipes with insulating liner.............................................................26   4.6.5   Sensor type HygienicMaster.................................................................................................................27  
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